W-ST-2000 Rev 5

TENGIZCHEVROIL
SPECIFICATION FOR WELDING, PWHT & NDE OF PIPING

,

Specification

Doc No W-ST-2000 Rev 5
. W-ST-2000 . 5
TENGIZCHEVROIL
SPECIFICATION

Doc W-ST-2000
. W-ST-2000
THIS IS A CONTROLLED DOCUMENT
NO UN-AUTHORISED MODIFICATIONS

.

WELDING, PWHT & NDE OF PIPING

,

This document is dual language. Ensure
both versions are modified.

. ,
.
Note 1: Issued prior to secondary review process implementation.

5
09-02-2009
43
YK
PH
DLK
28-10-2008
43
KR
SKH
JP
02-11-2000
17
CEB
TC
RW
03-10-2000
17
CEB
DJB
RW
18-02-2000
18
CEB
DJB
JKM
17-01-2000
18
CEB
DJB
JKM
REV
DATE
PAGES
BY
CHK
MGR
REVISIONS
PRELIM APPROVALS
SEE NOTE 1 ABOVE
CONST
REL
MAINT
OPS
FINAL APPROVALS
Page 1 of 43
TENGIZCHEVROIL

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Specification

. W-ST-2000 . 5
REVISION DESCRIPTION SHEET

REV.
PARA.
GEN
.
REVISION DESCRIPTION

APPROVED FOR CONSTRUCTION
PARAGRAPH & TABLE REVISED
SPECIFICATION HEADER REVISED TO SHOW W-ST-2000
RE-FORMATTING OF DOCUMENT

W-ST-2000

PARAGRAPH & TABLE REVISED, SERVICE DETAILS NOW AS PER LINE
CLASS SPECIFIC FOR PROGRAM 12
12

, ,
12
TABLE REVISED, CORRECTIONS MADE TO DESIGN TEMP. FOR
CLASSES 150HDPE, 150HO4, 150HO5, 150PO9, & 300HO5 ONLY. ALL
DESIGN TEMPS. ARE NOW AS PER LINE CLASSES IN SPECIFICATION
X-000-L-2069 REV 7 OF 4/10/00. THESE ARE INDICATED BY (R3) IN
SERVICE COLUMN.
12
2.2.1
8.1.5
9.1.1
9.2.4
12
12
TABLE
14
5
12
TABLE

,
: 150HO4, 150HO5, 150PO9, &
300HO5.
,
X-000-L-2069 . 7, 4/10/00.
(R3).
DELETED
CORRECTED TYPO ERRORS

DELETED NOTE MAKING REFERENCE TO ATTACHMENT 1
, 1
REVISED NDE% FOR CDE SERVICE FOR LINE CLASS 150P01
NDE% CDE 150P01
REVISED NDE% FOR LINE CLASS 150P09, ADDED LINE CLASS 300PF
150P09, 300PF
DELETED NOTE MAKING REFERENCE TO ATTACHMENT
,
ADDED NEW LINE CLASS 150HDPE GAS
150HDPE GAS
Page 2 of 43
TENGIZCHEVROIL

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Specification

. W-ST-2000 . 5
TABLE OF CONTENTS
1. SCOPE ........................................................................................................................... 4
2. APPLICABLE CODES & PROJECT SPECIFICATIONS ................................................. 4
3. PROCEDURE QUALIFICATION ..................................................................................... 5
4. WELDER QUALIFICATIONS .......................................................................................... 7
5. PREPARATION OF MATERIALS FOR WELDING.......................................................... 8
6. WELDING PROCESSES ................................................................................................ 9
7. WELDING ELECTRODES AND CONSUMABLES ........................................................ 10
8. PREHEAT, INTERPASS TEMPERATURE & POST WELD HEAT TREATMENT ........ 11
9. GENERAL WELDING REQUIREMENTS ...................................................................... 14
10.
INSPECTION AND TESTING..................................................................................... 15
11.
RADIOGRAPHY......................................................................................................... 17
12.
NON DESTRUCTIVE TESTING & HEAT TREATMENT PER LINE CLASS ............... 17
13.
HARDNESS TESTING OF PRODUCTION WELDS................................................... 20
14.
RECORDS ................................................................................................................. 21
Page 3 of 43
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1.
Specification

. W-ST-2000 . 5
SCOPE
1.1
This Specification covers welding, heat treatment and non-destructive testing

procedures required for piping fabrication in a shop or on-site.
1.2
The following terminology is used within this Specification:

TENGIZCHEVROIL (TCO) A joint venture company between CHEVRON,
MOBIL and the Government of Kazakhstan.
SUPPLIER
Vendor, Seller, Manufacturer
CONTRACTOR
operations.
2.
Third party performing welding and other related
1.3
Applicable Specifications for this pipe fabrication are stated in the Request for
Bids, Purchase Orders and/or Contract, to which this Specification is a
supplement.
1.4
Pipe welded fabrication performed by CONTRACTOR on-site shall be

covered by an approved Welding Control Book (WCB).
APPLICABLE CODES & PROJECT SPECIFICATIONS

2.1
2.2
CODES
2.1.1
ASME B31.3
Chemical Plant and Petroleum Refinery Piping
2.1.2
ASME IX
Welding and Brazing Qualifications
2.1.3
ASME V
Non-Destructive Examination
STANDARD SPECIFICATIONS
2.2.1
DELETED
2.2.2
L-ST-2004 : Piping Fabrication Specification
2.2.3
L-ST-2003 : Piping and Material Classes
Page 4 of 43
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3.
Specification

. W-ST-2000 . 5
PROCEDURE QUALIFICATION
3.1
General
3.1.1
Welding Procedures are welding procedure specifications (WPS)

accompanied by qualified welding procedure qualification records
(WPQR).
3.1.2
Only reviewed and accepted WPS, with qualified WPQR are to be

used for welding.
3.1.3
All welding procedure specifications (WPS) shall include welding

details and appropriate test results (WPQR) in accordance with
ASME IX and this Specification.
3.1.4
Qualification of all welding procedures for low temperature carbon

steel, and low temperature austenitic stainless steel, shall include
impact testing of both the weld and the HAZ in accordance with
ASME B31.3 Tables 323.2.2 and 323.3.1.
3.1.5
Qualification of P1 Group 1 to P1 Group 2 materials is required in

accordance with ASME IX QW-403.6 (Supplementary Essential
Variable for Impact Tested Materials)
3.1.6
When using impact tested materials with thickness less than

10mm, the test temperature for impact testing sub-size specimens
shall be calculated in accordance with ASME B31.3 Paragraph
323.3.4 (b). Where a test specimen has a width along the notch of
at least 80% of the material tested thickness, no reduction in test
temperature is required.
3.1.7
Qualification of welding procedures for sour service piping shall

include a hardness traverse of a polished and etched cross-section
of the weld. Hardness surveys shall be performed along two lines
parallel to the outer and inner surfaces of the weld approximately
2mm from each respective surface. Measurements shall be taken
in the weld metal, HAZ, and the base metal. Hardness values shall
be as follows:
Base Material Weld Metal & HAZ = 220 HV10 Maximum
3.1.8
A welding repair statement covering both shallow and full weld

thickness repairs shall be submitted for review and acceptance by
the TCO prior to commencement of work.
3.1.9
Any revisions to welding documents shall be submitted for review

and acceptance by the TCO
Page 5 of 43
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3.2
3.3
Specification

. W-ST-2000 . 5
Out Of Country (Tengiz) Work

3.2.1
SUPPLIER/ CONTRACTOR shall submit separate WPS, with their

appropriate WPQR, to TCO within the time stated in the Request
for Bids Purchase Orders and/or Contract, and prior to the
commencement of fabrication and/or welding.
3.2.2
SUPPLIER/ CONTRACTOR standard WPS/WPQR forms are

acceptable provided they meet the requirements and essential
variables of ASME IX. All documents submitted shall be fully
legible.
3.2.3
The SUPPLIER/ CONTRACTOR shall provide a summary chart

listing the applicable Welding Procedure (WPS and relevant
PQRs) for each piping class. Shall be submitted to TCO for
approval
3.2.4
The SUPPLIER\ CONTRACTOR is responsible for the submittal of

Sub-suppliers and/or Sub-contractors welding procedures to TCO.
The SUPPLIER shall review all SUB-CONTRACTOR welding
documents to ensure full compliance with TCO requirements,
before onward transmission to TCO for acceptance.
In Country (Tengiz) Work

3.3.1
CONTRACTOR shall submit separate WPS, with their appropriate

WPQR, to TCO prior to the commencement of fabrication and/or
welding.
3.3.2
CONTRACTOR shall provide a summary chart listing the

applicable Welding Procedure (WPS and relevant PQRs) for each
piping class and shall be submitted to TCO for approval.
3.3.3
New procedures shall be qualified in accordance with this

specification and the appropriate Project Work Instructions.
Page 6 of 43
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4.
Specification

. W-ST-2000 . 5
WELDER QUALIFICATIONS
4.1
4.2
GENERAL
4.1.1
All welders shall be currently qualified to ASME IX.
4.1.2
For sour service piping all welders shall be qualified to a TCO

accepted welding procedure that meets the hardness requirements
of 3.1.7.
Out Of Country (Tengiz) Work

4.2.1
4.3
The SUPPLIER \ CONTRACTOR welder qualification records shall

be reviewed and accepted by TCO or his Representative. The
review and approval of the records shall be performed at the
SUPPLIER\ -CONTRACTORS works by TCO or his
Representative. Records shall NOT be submitted to TCO
In Country (Tengiz) Work By Contractor Or Sub-Contractors

4.3.1
All CONTRACTOR and Subcontractor welders shall be tested at

the TCO facility, or other TCO approved location, at the Tengiz
jobsite, the records shall be prepared by CONTRACTOR. Records
of TCO approved CONTRACTOR welders from other
Tengizchevriol projects shall be submitted to the project, for review
and acceptance, prior to transfer.
Page 7 of 43
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5.
Specification

. W-ST-2000 . 5
PREPARATION OF MATERIALS FOR WELDING

5.1
All welding preparation details are to be in accordance with approved

Drawings, and WPS.
5.2
Carbon steel, low temperature carbon steel, and alloy material may be cut by
sawing, machining, or grinding.
5.3
Non-galvanized carbon steel, and low temperature carbon steel may be cut
by methods involving heating (i.e. flame or arc cutting) provided that the cut
edge is machined or ground back sufficiently to provide an acceptable fit up.
Flame cutting of alloy steels is not allowed.
5.4
Galvanized pipe shall be cut by cold sawing, grinding or machining only.
5.5
Surface defects in the pipe body shall be considered injurious if the defect
extends below the specified minimum wall thickness or is more that 1.5mm in
depth. Such defects shall be completely removed by grinding. If the remaining
wall thickness after grinding is less than the minimum specified wall thickness
(nominal minus mill tolerance), the pipe shall be rejected, or the section with
the defect shall be cut out. Weld repairs are not permitted to the pipe body.
5.6
All edges shall be accurate to design requirement with a smooth, even,

surface and all cutting dross, slag, etc, shall be removed with special care
taken to ensure no foreign matter remains inside the pipe.
5.7
All finished pipe bevel profiles shall be in accordance with ASME B16.25
paragraph 3.1 Figures 2a and 3a.
5.8
Grinding wheels for alloy steel shall be resin bonded alumina or silicon
carbide. Rubber bonded wheels shall not be used.
5.9
Only stainless steel wire brushes shall be used on stainless steel.
5.10
Grinding wheels, wire brushes and files shall be dedicated to a single material
type (i.e. carbon or stainless steel), and shall not be interchanged.
5.11
Inside diameters at the end of components to be joined shall be aligned within

ASME B31.3 requirements (1.5mm). Where misalignment is excessive the
thicker wall shall be trimmed in accordance with ASME B31.3 Fig. 328.4.3. In
no case shall such trimming result in a wall thickness less than the nominal
thickness specified minus the applicable mill tolerance. Caution is required in
the case or dissimilar strength materials, it may be preferred to increase the
thickness of the thinner component by buttering with weld metal to a TCO
accepted procedure. Particular cases shall be referred to TCO. Appropriate
and acceptable methods shall be used to achieve alignment.
Page 8 of 43
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6.
Specification

. W-ST-2000 . 5
WELDING PROCESSES
The following Welding Processes are accepted for use:
6.1
6.2
Shielded Metal Arc Welding (SMAW)

Gas Tungsten Arc Welding
(GTAW)
Submerged Arc Welding
(SAW)
Specific Welding Process Limits

6.2.1
SMAW
6.2.1.1
Use of cellulosic electrodes is permitted for root passes

in groove and girth welds only. All other welding shall be
performed using basic coated hydrogen controlled
consumables. Rutile coated consumables shall be
limited to a maximum wall thickness of 12 mm. Above
this thickness basic coated consumables shall be used
for the entire weld, except where cellulosic consumables
are used for root passes.
6.2.1.2
The use of any other alternative welding process is

subject to TCO approval.
6.2.1.3
VENDOR/SUB-CONTRACTOR should clearly identify

the proposed welding process, work experience, level of
automation and metal transfer mode.
Page 9 of 43
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7.
Specification

. W-ST-2000 . 5
WELDING ELECTRODES AND CONSUMABLES

7.1
All welding electrodes/consumables shall be subject to approval as part of the

WPS.
7.2
All welding consumables shall be supplied with Manufacturers Certification,

and shall be individually identifiable. All SMAW and GTAW consumables shall
be marked with specification and batch number. SAW, FCAW and GMAW
wires shall have identity marked on each wire spool.
7.3
The electrode/consumable chemistry shall meet the requirements of the base

material, and shall be selected such that the deposited weld metal exhibits
mechanical properties equal to or in slightly in excess of the base material.
7.4
Welding consumables used on carbon steel in sour service piping classes

shall not exceed a nominal Nickel content of 1.0% maximum.
7.5
All welding consumables shall, as a minimum, be stored and used in

accordance with the manufacturers recommendations. Electrode
reconditioning is permissible providing the consumable suppliers
recommendations are followed precisely.
7.6
Carbon steel and alloy electrodes/consumables shall be stored separately.
7.7
For submerged arc welding, alloying is not permitted via the flux.
7.8
Austenitic stainless steel welding materials for pressure boundary and local
bearing welds (pipe supports and anchors etc), shall produce deposits
containing delta ferrite within the following ranges based upon chemical
analysis and the WRC Delta Ferrite Diagram.
Non stabilised grades e.g. E308L, E316L
: 3FN to 10FN
Stabilised grades e.g. E347
: 5FN to 10FN
Page 10 of 43
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8.
Specification

. W-ST-2000 . 5
PREHEAT, INTERPASS TEMPERATURE & POST WELD HEAT TREATMENT

8.1
8.2
8.3
Preheat
8.1.1
Minimum preheats shall be in accordance with that specified by

ASME B31.3 Table 331.1.1
8.1.2
Minimum Preheats shall be specified on the WPS, and shall be

maintained over a distance of 75mm on either side of the weld.
8.1.3
The minimum preheat temperature shall be maintained throughout

the welding cycle.
8.1.4
Minimum preheats shall also be used, to remove moisture from

weld preparations and also for tack welding.
8.1.5
When the ambient temperature is below 4C (40F) the minimum

preheat temperature shall be 38 C (100 F).
8.1.6
Preheat method shall preferably be electric resistance heaters,

controlled by thermocouples. Fuel gas heating shall be limited to
chill removal and drying operations only.
Interpass Temperature
8.2.1
Maximum interpass temperatures shall be stated on the WPS.
8.2.2
Maximum interpass temperature for austenitic stainless steels shall

not exceed 175 degrees Celsius, this includes dissimilar welds
between austenitic stainless steel and carbon steel. For carbon
steels the maximum interpass temperature shall not exceed 250
degrees Celsius.
Post Weld Heat Treatment

8.3.1
General
8.3.1.1
Post Weld Heat Treatment (PWHT) shall be performed

when indicated by the Piping Class, design drawings
and/or this Specification.
8.3.1.2
For Amine and Caustic Service piping classes, all

pressure retaining welds, and attachment welds to the
pipe, shall be PWHT.
8.3.1.3
PWHT shall be in accordance with B31.3 Table 331.1.1

and this Specification.
Page 11 of 43
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Specification

. W-ST-2000 . 5
8.3.1.4
PWHT requirements shall be clearly identified on the

WPS and relevant Drawings.
8.3.1.5
When required, PWHT shall be conducted at the range

detailed on the approved WPS for 1 hour per 25mm
(1.0) of thickness, but not less than 1 hour.
8.3.1.6
The use of fuel gas PWHT systems for heat treatments

outside of a furnace is not permitted. When furnace heat
treatment is used for PWHT of multiple welded items
then direct flame impingement is not permitted.
8.3.1.7
For local PWHT the width of the applied heating element

band shall not be less than :
BW = 5 x (R x t) 0.5 Where
BW = band width
R = pipe radius to midwall
t = pipe wall thickness
The minimum band width shall not be less than 4 inches

(100mm)
8.3.1.8
The width of insulation applied over the heating element

band shall not be less than
IBW = 10 x (R x t) 0.5Where
IBW = Insulation band

width
R = pipe radius to midwall
t = pipe wall thickness
8.3.1.9
Sufficient thermocouples to monitor PWHT temperatures

shall be attached by direct spot or resistance welding.
8.3.1.10 Pipework shall be adequately supported to prevent

distortion during heat treatment. If distortion does occur,
the situation shall be reported prior to any remedial
action.
8.3.1.11 Exothermic PWHT is not allowed.
8.3.1.12 No welding of any kind shall be carried-out on pressure
containing parts after final heat treatment.
8.3.2
Out of Country (TENGIZ) Work

8.3.2.1
A written PWHT procedure shall be submitted to TCO for

review and acceptance. The procedure shall include
essential details such as PWHT method, the procedure
Page 12 of 43
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for calibration
thermocouples.
8.3.3
of
equipment
Specification

. W-ST-2000 . 5
and
location
of
In Country (TENGIZ) Work by CONTRACTOR

8.3.3.1
A written PWHT procedure shall be submitted to TCO for

review and acceptance. The procedure shall include
essential details such as PWHT method, the procedure
for calibration of equipment and location of
thermocouples.
Page 13 of 43
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9.
Specification

. W-ST-2000 . 5
GENERAL WELDING REQUIREMENTS

9.1
Welding Equipment
9.1.1
9.2
All equipment shall be maintained in good working order. Earth

connections shall make good contact with the work, calibration
checks shall be carried-out on all welding machines. Welding
machines shall have operating electrical condition indicators such
as ammeter and voltmeter, and there shall be portable metering
equipment available to check that welding procedures and
conditions are followed.
General
9.2.1
All welds shall be cleaned of foreign material (slag, etc) down to

clean metal, both on completion of each pass and when the weld is
finished.
9.2.2
Groove and girth welds shall be full penetration.
9.2.3
Limitations in B31.3 on weld reinforcement apply to internal as well

as external surfaces. Welds must be free from projections beyond
permitted reinforcement.
9.2.4
Permanently installed backing rings shall not be used. Root gap

inserts that are completely melted and fused in the weld bead are
acceptable provided that they have the same nominal composition
as the filler metal.
9.2.5
Single pass welding procedures are not acceptable
9.2.6
A minimum of Two passes shall be used on socket and seal welds.
9.2.7
Vertical-down welding shall not be used without written approval.
9.2.8
Weld peening is not permitted.
9.2.9
Arc strikes outside the welding groove shall be removed by disc

grinder, and minimum design wall thickness shall be maintained.
9.2.10
Any incidence of cracking in welds shall be reported to TCO. Welds

that have cracks may be repaired or cut out depending on severity.
A fully detailed repair/replacement procedure shall be submitted to
TCO for review and acceptance before repairs are made.
9.2.11
Two repair attempts only shall be permitted for any repair, following
this the complete weld shall be cut out and replaced.
Page 14 of 43
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10.
Specification

. W-ST-2000 . 5
INSPECTION AND TESTING

10.1
General
10.1.1
Where inspection reveals a failure to meet design or code

requirements, the fabricator shall be responsible for such repairs
and further inspection as necessary to meet design or code
requirements.
10.1.2
All welds shall require recorded visual examination prior to any

other NDE. This key inspection activity shall be performed by a
qualified welding inspector All Inspection and Testing shall be
carried-out in accordance with ASME B31.3 and this Specification.
The minimum NDE percentage level per line class is indicated in
the Table at paragraph 12.
10.1.3
The fabricator shall be responsible to ensure that all welding and

NDE satisfy the requirements of this Specification.
10.1.4
All welds shall be uniquely identified for NDE examination and/or

records.
10.1.5
Where NDE level is less than 100%, the welds for NDE shall be
selected to cover the work of each welder or welding operator.
10.1.6
All NDE shall be performed by personnel qualified to a recognised

National or International Standard (e.g. PCN, ASNT Level II, etc.).
10.1.7
Branch connections shall be subject to complete visual examination

as per ASME B31.3 Paragraph 344.2 and magnetic particle or dye
penetrant examination of the final pass as per ASME B31.3
Paragraph 344.3 or 344.4. When specified on the piping class
sheets, ultrasonic examination shall be performed. Weldolets shall
have internal visual examination in all cases, Ultrasonic
examination may be applied in addition for branch sizes 100 mm
and above on a case by case basis at the discretion of the
Inspector. Generally UT shall be used as an aid to the visual
inspection specified and only when the thickness at the weld is over
19 mm.
10.1.8
All final non-destructive examination for acceptance shall be

performed after any post weld heat treatment and prior to
hydrostatic testing. NDE performed prior to PWHT (for materials
and line classes requiring PWHT) shall only be considered as
internal quality control.
10.1.9
Repairs to defects revealed by visual inspection shall be made

before any other NDE is applied.
Page 15 of 43
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10.2

. W-ST-2000 . 5
Out of Country (TENGIZ) Work

10.2.1
10.3
Specification

NDE procedures, methods and techniques, shall be submitted to

TCO for review and acceptance. Any subsequent revision to the
documents shall also be submitted to TCO for review and
acceptance.
In Country (TENGIZ) Work by CONTRACTOR

10.3.1
NDE procedures, methods and techniques, shall be submitted to

TCO for review and acceptance. Any subsequent revision to the
documents shall also be submitted to TCO for review and
acceptance.
Page 16 of 43
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11.
12.
Specification

. W-ST-2000 . 5
RADIOGRAPHY
11.1
All butt welds shall be subject to radiography. (Either random or 100%, as

specified in paragraph 12), to comply with the requirements of ASME B31.3.
11.2
Random radiography shall consist of radiography of the entire length of at

least 5% of the welds. i.e. one weld in twenty shall be 100% radiographed.
11.3
Welds for random radiography may be selected by TCO, selection shall be

such as to include a sample of each welders work, and cover all sizes used
within the line class.
11.4
ASME B31.3 Category D fluid service shall be inspected in accordance with

ASME B31.3 Paragraph 341.4.2.
11.5
All butt welds in Sour Service (NACE) including amine services shall be
radiographed 100%. Use ASME B31.3 Severe Cyclic Service acceptance
criteria.
11.6
Fluorescent intensifying screens are not permitted. .
11.7
Initial radiographs and written reports of interpretations shall be made as soon

as possible after completion of individual welds to permit evaluation of welder
skill and general weld quality in the early stages of fabrication.
11.8
For each welding procedure involving more than one welder, the first weld for
each welder shall be radiographed, these welds are in addition to the 5% or
other specified percentage.
11.9
The CONTRACTOR shall maintain an up to date record of radiographic weld

quality performance that shall indicate repair rates and quality performance of
individual welders.
NON DESTRUCTIVE TESTING & HEAT TREATMENT PER LINE CLASS

Piping Services Definition is as per Specification L-ST-2003(See also explanatory
notes following table.)
Page 17 of 43
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LINE CLASS
(Socket & Butt
Welds)
DESIGN
TEMPC.
PIPE MATL.
P
No
PWHT
PT
150BO1
-20/+75
GRE
NO-
150HDPE
-40 /+40
HDPE
NO
150HDPE
GAS SKT
BUTT
(D)
150HO1 SKT
(A)
BUTT
150HO1 SKT
(B)
BUTT
150HO3 SKT
BUTT
150HO4 SKT
BUTT
150HO5 SKT
(A)
BUTT
150HO5 SKT
(B)
BUTT
150HOG SKT
BUTT
150H13 SKT
BUTT
150K01 SKT
BUTT
150K02 SKT
BUTT
150NO1 SKT
BUTT
150PF
-40 /+40
HDPE PE100
-46 /+300
A333-6
&
A671-CC60/22
A333-6
&
A671-CC60/22
A333-6
150PF1 SKT
BUTT
150PO1 SKT
BUTT
150PO1 SKT
BUTT
Specification

. W-ST-2000 . 5
NON
PRESS
ATTCH
SERVICE
100% Visual
N/A
100% Visual
N/A
NO
100%
Visual
and (D)
N/A
As line class
As line class (R3)
As line class
NO
1
1
YES
ALL
NO
NO
-46/+100
A333-6& A671CC60/22
A333-6
NO
-46/+100
A333-6
-46/+300
A333-6
YES
ALL
NO
-46/+230
A333-6
NO
-46/+400
A333-6
&
A671-CC60/32
A333-6
&
A671-CC60/22
A312-316L
A358-316L
PTFE
lined
LTCS(A333-6)
A312-316L
A358-316L
A312-316L
A358-316L
A312-316L
A358-316L
ALL
LTCS
ALL
LTCS
ALL
LTCS
ALL
LTCS
ALL
LTCS
ALL
LTCS
ALL
LTCS
ALL
TLCS
ALL
LTCS
LTCS
YES
ALL
YES
ALL
NO
No
No
No
No
5%
0
0
5%
5%
0
0
5%
5%
0
0
5%
5%
0
0
5%
5%
0
0
5%
5%
0
0
5%
5%
0
0
5%
5%
0
0
5%
100% 0
0
100%
100% 0
0
100%
100% 0
0
100%
100% Visual
Mech. Joint
5%
0
0
5%
5%
0
0
5%
100% 0
0
100%
-46 /+300
-46 /+300
-46/+140
-46/+200
-140
to
+200
-46/+100
-46/+100
-46/+230
-46/+230
150PO9 SKT
BUTT
150PO9 SKT
BUTT
150PE10
-140 to
+210
-140 to
+210
-40/+40
A312-316L
A358-316L
A312-316L
A358-316L
HDPE
No
No
NO
300HO1 SKT
(A) BUTT
300HO1 SKT
(B) BUTT
300HO2 SKT
BUTT
300HO3 SKT
BUTT
300H04 SKT
BUTT
300HO5 ALL
BUTT
300K01 SKT
BUTT
-46/+300
A333-6
&
A671-CC60/22
A333-6
&
A671-CC60/22
A333-6
&
A671-CC60/22
A333-6
&
A671-CC60/22
A333-6
&
A671-CC60/22
A333-6
NO
1
1
YES
ALL
NO
NO
NO
1
1
-46/+300
-46/+350
-46/+350
-46/+120
-46/+100
-46/+300
A333-6
&
A671-CC60/22
RT
5%
0
100%
0
100%
0
5%
0
100%
Visual
YES
5%
0
5%
0
5%
0
5%
0
5%
0
0%
YES
ALL
100%
0
EXCEPT CDE
CDE DIETHANOLAMINE
(BELOW 70C.)
As line class
As line class (R3)
EXCEPT CC,CCS &
(R3)
DHC
CC, CCS & DHC (R3)
As line class
As line class
As line class
As line class
SS
As line class
Clamp
As line class
SS
As line class
SS
EXCPT CDE- (R4)
SS
CDEDIETHANOLAMINE
(R4)
FCC & WF (R4)
SS
SS
EXCEPT
(R4)
FCC & WF
N/A
As line class
0
5%
0
5%
0
5%
0
5%
0
5%
5%
LTCS
EXCEPT CDE
LTCS
CDE DIETHANOLAMINE
(BELOW 70 DEG.C.)
LTCS
As line class
LTCS
As line class
LTCS
As line class
LTCS
As line class (R3)
0
100%
LTCS
As line class
Page 18 of 43
TENGIZCHEVROIL

,

LINE CLASS
(Socket & Butt
Welds)
DESIGN
TEMPC.
PIPE MATL.
P
No
PWHT
PT
300K02 SKT
BUTT
300N02 SKT
BUTT
300P09 SKT
BUTT
300 PF
-46/+300
A333-6
&
A671-CC60/22
A333-6
&
A671-CC60/22
A312-316L
1
1
YES
ALL
NO
NO
NO
600HO1 SKT
(A) BT ,<14in
600HO1 SKT
(C) BT, >14in
600HO1 SKT
(B)
BUTT
600KO1 SKT
BUTT
600KO2 SKT
BUTT
600KO9 SKT
BUTT
600L01 SKT
(A) BT, <14in
600L01 SKT
(C) BT, >14in
600NO1 SKT
BUTT
600PO9 SKT
BUTT
900HO1
-46/+400
NO
<19mm
YES
>19mm
YES
ALL
YES
ALL
YES
ALL
YES
ALL
-85/+120
PTFE
lined
LTCS(A333-6)
A333-6
&
A671-CC60/22
A333-6
&
A671-CC60/22
A333-6
&
A671-CC60/22
A333-6
&
A671-CC60/22
A333-6
&
A671-CC60/22
A333-6
&
A671-CC60/22
A333-3
9B
NO
<19mm
-85/+120
A333-3
9B
YES
>19mm
-110 to
+120
-46/+120
NO
NO
-46/+70
A312TP316L&
A358TP316L
A312TP316L&
A358TP316L
A333-6
NO
100
0
0
100
100% 0
0
100%
100% 0
0
100%
100% Visual
Mech. Joint
5%
0
0
5%
5%
0
0
5%
5%
0
0
5%
100% 0
0
100%
100% 0
0
100%
100% 0
0
100%
5%
0
0
5%
5%
0
0
5%
5%
0
0
5%
5%
0
0
5%
0
100%
900KO1
-46 /+375
A333-6
900KO2
-46 /+375
A333-6
GOST
-46 /+300
LTCS
YES
ALL
YES
ALL
NO
-46/+300
-110 to
+100
-46/+100
-46/+400
-46/+400
-46/+300
-46/+300
-46/+90
1
1
1
RT
Specification

. W-ST-2000 . 5
NON
PRESS
ATTCH
SERVICE
LTCS
As line class
LTCS
As line class
316SS
As line class
Clamp
As line class
LTCS
As line class
LTCS
As line class
LTCS
As line class
LTCS
As line class
LTCS
As line class
LTCS
As line class
3.5Ni
As line class
3.5Ni
As line class
316SS
As line class
316SS
As line class
LTCS
100%
LTCS
As line class
As line class
100%
LTCS
As line class
5%
LTCS
As line class
Notes : SKT = Socket Weld joints, BUTT and BT = Butt Weld Joints
(A) = Case A - No PWHT up to 12in NB,
(B) = Case B All sizes require PWHT
(C) = Case C PWHT only for over 14in NB
(D) = SKT electro fusion welds, BUTT heat fusion welds, ultrasonic test of butt
welds as per 4.03-01-2003, 42-103-2003
Page 19 of 43
TENGIZCHEVROIL

,

13.
Specification

. W-ST-2000 . 5
HARDNESS TESTING OF PRODUCTION WELDS

13.1
Shop and Field Production Welds

13.1.1
For Sour Service, and when Post Weld Heat Treatment is required
due to thickness, 100% of all shop and field production welds shall
be hardness tested. (This does not include Caustic Service Classes
in 150H01 & 300H01). All hardness testing shall be done after
completion of PWHT.
13.1.2
Hardness testing for production welds only applies to the bulk weld
metal.
13.1.3
Acceptance criteria shall be 200BHN (220Hv10) maximum.
13.1.4
Any weld with a value above this shall be re-tested at 3 additional

locations and a written non-compliance report, detailing all of the
values obtained, shall be issued to the COMPANY Inspector for
disposition. Unless otherwise accepted by the COMPANY, the weld
shall be heat treated again, and repeat tested for hardness. If the
weld still fails to meet the hardness requirement it may be subject
to rejection by the COMPANY Inspector, and shall then require
replacement.
13.1.5
On tested welds that are cap welded by more than one welder,
each welders weld deposit shall be sampled.
13.1.6
Hardness shall be measured by Telebrineller, Equotip or Microdur.
13.1.7
Equotip and Microdur values shall be the average of 5 readings at

each location.
13.1.8
The testing equipment used shall be correctly calibrated on known

similar metal samples immediately prior to the test session and
repeated again after the session.
13.1.9
This operation shall be witnessed by COMPANY representative.
Page 20 of 43
TENGIZCHEVROIL

,

14.
Specification

. W-ST-2000 . 5
RECORDS
14.1
Records relating to welding and NDE shall be maintained on a daily basis. A

computerised data storage system is preferred, such that all data pertaining
to welding, NDE and quality is available and is updated daily. The output data
may be used as part of the final documentation package required for each
piping system.
14.2
All procedures and records relating to welding and NDE shall be available for
review upon request.
Page 21 of 43
TENGIZCHEVROIL

,

Specification

. W-ST-2000 . 5
1. ..................................................................................................... 20
2. ............................................... 20
3. .............................................................................. 20
4. ..................................................................................... 21
5. ..................................................................... 22
6. ...................................................................................................... 30
7. ........................................... 30
8. ,
................ 30
9. ................................................................................. 20
10. ......................................................................................... 21
11. ............................................................................................................. 22
12. 3 .............................................. 30
13. ................................................................. 30
14. ....................................................................................................... 30
Page 22 of 43
TENGIZCHEVROIL

,

1.
Specification

. W-ST-2000 . 5

1.1
,
,
..
1.2
:
() ,
, .
, ,
,
.
2.
1.3

, /
, .
1.4

,
().

2.1
2.2
2.1.1
ASME B31.3
2.1.2
ASME IX

2.1.3
ASME V

2.2.1
2.2.2
L-ST-2004:
2.2.3
L-ST-2003:
Page 23 of 43
TENGIZCHEVROIL

,

3.
Specification

. W-ST-2000 . 5

3.1
3.1.1
-
(WPS),
(WPQR).
3.1.2
WPS
WPQR .
3.1.3
(WPS)

(WPQR) ASME IX
.
3.1.4

,
323.2.2 323.3.1 ASME B31.3.
3.1.5
1 , 1 2,
ASME IX QW-403.6 (

).
3.1.6

10 ,

323.3.4 (b) ASME B31.1. ,
,
80%
, .
3.1.7

, .
,

. 2
.
,
:
Page 24 of 43
TENGIZCHEVROIL

,

Specification

. W-ST-2000 . 5
,
220
(HV10) .
3.2
3.3
3.1.8
3.1.9
()
3.2.1
,
, /
/ .
3.2.2
SUPPLIER/ CONTRACTOR standard WPS/WPQR forms are

acceptable provided they meet the requirements and essential
variables of ASME IX. All documents submitted shall be fully
legible.
3.2.3
WPS/WPQR
/
,

ASME IX.

.
3.2.4
/
/
.

.
, ()
3.3.1

(WPS),
(WPQR) / .
3.3.2
) .
.
3.3.3

.
Page 25 of 43
TENGIZCHEVROIL

,

4.
Specification

. W-ST-2000 . 5

4.1
4.2

4.1.1

ASME IX.
4.1.2
,
, . . 3.1.7
()
4.2.1
4.3
/

/.
.
,
()
4.3.1

,
,
.
,
,

.
Page 26 of 43
TENGIZCHEVROIL

,

5.
Specification

. W-ST-2000 . 5

5.1
5.2
,
.
5.3

(
) ,

. .
5.4

, .
5.5
,

1,5 .
.
(
),
. .
5.6

,
, .n.,
.
5.7

3.1 ASME 16.25, . 2 3.
5.8

.
, .
5.9
5.10
,
(..
)
.
5.11

ASME B31.3
(1,5 ).
. 328.4.3 ASME B31.3.

Page 27 of 43
TENGIZCHEVROIL

,

Specification

. W-ST-2000 . 5
.

, .
.

.
Page 28 of 43
TENGIZCHEVROIL

,

6.
Specification

. W-ST-2000 . 5

:
6.1
(SMAW)
(GTAW)
(SAW)
6.2

6.2.1
(SMAW)
6.2.1.1

.

.

12 .
12
,
,
.
6.2.1.2
6.2.1.3
-
,
,
.
Page 29 of 43
TENGIZCHEVROIL

,

7.
Specification

. W-ST-2000 . 5

7.1

, (WPS).
7.2

.

(SMAW) (GTAW)
.
(SAW, FCAW GMAW)
.
7.3

,
,
,
.
7.4
,
, ,
, , 1,0%.
7.5
, ,
.
.
7.6
7.7
, .
7.8
,
,
( , .)
-
- WRC.
(308(L), E316(L)): 3
10
(, 347):
5
10
Page 30 of 43
TENGIZCHEVROIL

,

8.
Specification

. W-ST-2000 . 5
8.1
8.2

8.1.1

331.1.1 ASME 31.3.
8.1.2

(WPS),
75
.
8.1.3
8.1.4
8.1.5
4" (40"F),

38"
(100"F).
8.1.6

, .

.
8.2.1

(WPS).
8.2.2

175"
, ,
.

250".
Page 31 of 43
TENGIZCHEVROIL

,

8.3
Specification

. W-ST-2000 . 5

8.3.1
8.3.1.1

,
,
/ .
8.3.1.2
,
,
,
.
8.3.1.3

331.1.1 831.3 .
8.3.1.4
8.3.1.5
,
,
,
1 25 (1,0")
, 1 .
8.3.1.6

, ,
.

,

.
8.3.1.7
()
:
BW = 5 x (R x t) 0.5
BW =
R =

t =
- 4
(100 )
Page 32 of 43
TENGIZCHEVROIL

,

8.3.1.8
Specification

. W-ST-2000 . 5
,
, :
IBW = 10 x (R x t) 0.5
IBW =
R =

t =
8.3.1.9
8.3.1.10

.
,
-
.
8.3.1.11
.
8.3.1.12 -
.
8.3.2
. ()
8.3.2.1
8.3.3

.
:
,
.
,
()
8.3.3.1

.
:
,
.
Page 33 of 43
TENGIZCHEVROIL

,

9.
Specification

. W-ST-2000 . 5

9.1
v
9.1.1
9.2

.
,
.

, ,

,
.

9.2.1

( .n.) ,
,
.
9.2.2
9.2.3
, 31.3
, ,
. ,
.
9.2.4
.
,

,
.
9.2.5
9.2.6
9.2.7
9.2.8
9.2.9

.
,
.
Page 34 of 43
TENGIZCHEVROIL

,

Specification

. W-ST-2000 . 5
9.2.10

.
.

.
9.2.11
,
.
Page 35 of 43
TENGIZCHEVROIL

,

10.
Specification

. W-ST-2000 . 5

10.1

10.1.1
,
,

.
10.1.2
-
.
.

ASME 31.3 .

. 12.
10.1.3
10.1.4
/

.
10.1.5
,
100%,
, n
.
10.1.6
(, PCN,
ASNT , ..).
10.1.7

. 344.2 ASME 31.3
. 344.3
344.4 ASME 31.3.
, .
""
. 1 00

.

, 19
.
Page 36 of 43
TENGIZCHEVROIL

,

10.2

. W-ST-2000 . 5
10.1.8
(
, )
.
10.1.9
, ,
. v ()
10.2.1
10.3
Specification

,

.
.
. ( )
10.3.1
,

.
.
Page 37 of 43
TENGIZCHEVROIL

,

11.
12.
Specification

. W-ST-2000 . 5
11.1
(
, 100%-, . 12)
ASME 31.3.
11.2
, ,
5% , .. 20
100%.
11.3
,

.
11.4
, D ASME
31.3, 341.4.2 ASME 31 .3.
11.5
, (NACE),
, 100%.
- ASME 31.3 .
11.6
11.7

,
,
.
11.8
, ,
,
. 5%-
.
11.9
,

.

L-ST-2003 (.
).
Page 38 of 43
TENGIZCHEVROIL

,

C.
150BO1
-20/+75
150HDPE
-40 /+40
150HDPE GAS
(D)
150HO1
(A)
150HO1
(B)
-40 /+40
100
-46 /+300
A333-6
A671CC60/22
A333-6
A671CC60/22
A333-6

(

)
150HO3
-46 /+300
-46 /+300
100%
.
100%
100%

(D)

(R3)

5%
0
0
5%
5%
0
0
5%
5%
0
0
5%
5%
0
0
5%
150HO4
-46/+140
150HO5
(A)
-46/+100
A333-6
A671CC60/22
A333-6

. W-ST-2000 . 5
(PWHT)
Specification

5%
0
0
5%
CDE
( 70C.)

(R3)
CC,CCS &
DHC
(
,
,

)
(R3)
150HO5
(B)
150HOG
-46/+100
-46/+300
A333-6
A333-6
5%
0
0
5%
5%
0
0
5%
5%
0
0
5%
100%
0
0
100%
100%
0
0
100%
100%
0
0
100%
100%
.
.
5%
0
0
5%
150H13
-46/+230
150K01
-46/+400
150K02
-46/+200
150NO1
-140
+200
A333-6
A333-6
A671CC60/32
A333-6
A671CC60/22
A312-316L
A358-316L
,
,
(R3)
150PF
-46/+100
PTFE .
LTCS(A333-6)
150PF1
-46/+100
A312-316L
A358-316L
Page 39 of 43
TENGIZCHEVROIL

,

Specification

. W-ST-2000 . 5
C.
-46/+230
A312-316L
A358-316L
5%
0
0
5%
CDE- (R4)
-46/+230
A312-316L
A358-316L
100%
0
0
100%
CDE
(R4)
-140
+210
A312-316L
A358-316L
5%
0
0
5%
.

. (R4)
150PO9
-140
+210
A312-316L
A358-316L
100%
0
0
100%
. (R4)
150PE10
-40/+40
100%
300HO1
(A)
300HO1
(B)
300HO2
300HO3
BUTT
300H04
300HO5
-46/+300
A333-6
A671CC60/22
A333-6
A671CC60/22
A333-6
A671CC60/22
A333-6
A671CC60/22
A333-6
A671CC60/22
A333-6
5%
0
.
0
5%
CDE
A333-6
A671CC60/22
A333-6
A671CC60/22
A333-6
A671CC60/22
A312-316L

(

)
150PO1
(PWHT)
150PO1
150PO9
-46/+300
-46/+350
-46/+350
-46/+120
-46/+100
300K01
-46/+300
300K02
-46/+300
300N02
-46/+300
300P09
-110
+100
300 PF
-46/+100
600HO1
(A) BT
,<14in
600HO1
(C) BT, >14in

600HO1
(B)
600KO1
-46/+400
-46/+400
-46/+400
-46/+300
5%
0
0
5%
CDE
( 70C.)
5%
0
0
5%
5%
0
0
5%
5%
0
0
5%
0%
5%
100%
0
0
100%

(R3)

100
0
0
100
100%
0
0
100%
100%
0
0
100%
PTFE .
LTCS(A333-6)
A333-6
A671CC60/22
A333-6
A671CC60/22
A333-6
A671CC60/22
A333-6
A671CC60/22
<19
100%
.
.
5%
0
0
5%
316
>19
5%
0
0
5%
5%
0
0
5%
100%
0
0
100%
Page 40 of 43
TENGIZCHEVROIL

,

(

)
600KO2
-46/+300
A333-6
A671CC60/22
A333-6
A671CC60/22
A333-3
100%
0
0
100%
100%
0
0
100%
9B
5%
0
5%
0
5%
0
0
5%
0
5%
0
5%
3.5 Ni
-46/+90
600L01
(A) BT, <14in
600L01
(C) BT, >14in
600NO1
600PO9
900HO1

. W-ST-2000 . 5
C.
600KO9
Specification

-85/+120
(PWHT)
-85/+120
A333-3
9B
<19
>19
-110 to
+120
5%
0
0
5%
-46/+70
A312TP316L
A358TP316L
A312TP316L
A358TP316L
A333-6
100%
900KO1
-46 /+375
A333-6
100%
900KO2
-46 /+375
A333-6
100%
-46 /+300
5%
-46/+120
3.5 Ni
316
316
: =
=
(A) = A - 12
(B) = B
(C) = C
14
(D) =
, ,
4.03-01-2003 , 42-103-2003.
Page 41 of 43
TENGIZCHEVROIL

,

13.
Specification

. W-ST-2000 . 5

13.1
,
13.1.1
,
,
, - ,
. (
, . 15001 30001.)
, .
13.1.2
13.1.3
: 200 BHN (220 Hv 10)
13.1.4

.

.
,

.
13.1.5
On tested welds that are cap welded by more than one welder,
each welders weld deposit shall be sampled.
, ,

.
13.1.6
Telebrineller,
Equotip Microdur.
13.1.7
Equotip Microdur
5 .
13.1.8
13.1.9
Page 42 of 43
TENGIZCHEVROIL

,

14.
Specification

. W-ST-2000 . 5

14.1
,
. , ,

.
.
14.2
,

.
Page 43 of 43

W-ST-2000 Rev 5

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W-ST-2000 Rev 5

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TENGIZCHEVROIL

SPECIFICATION FOR WELDING, PWHT & NDE OF PIPING

WELDING, PWHT & NDE OF PIPING

Note 1: Issued prior to secondary review process implementation.

SEE NOTE 1 ABOVE

SPECIFICATION FOR WELDING, PWHT & NDE OF PIPING

REVISION DESCRIPTION SHEET

CORRECTED TYPO ERRORS

SPECIFICATION FOR WELDING, PWHT & NDE OF PIPING

INSPECTION AND TESTING..................................................................................... 15

HARDNESS TESTING OF PRODUCTION WELDS................................................... 20

SPECIFICATION FOR WELDING, PWHT & NDE OF PIPING

This Specification covers welding, heat treatment and non-destructive testing

The following terminology is used within this Specification:

Vendor, Seller, Manufacturer

Third party performing welding and other related

Pipe welded fabrication performed by CONTRACTOR on-site shall be

APPLICABLE CODES & PROJECT SPECIFICATIONS

Chemical Plant and Petroleum Refinery Piping

Welding and Brazing Qualifications

L-ST-2004 : Piping Fabrication Specification

L-ST-2003 : Piping and Material Classes

SPECIFICATION FOR WELDING, PWHT & NDE OF PIPING

Welding Procedures are welding procedure specifications (WPS)

Only reviewed and accepted WPS, with qualified WPQR are to be

All welding procedure specifications (WPS) shall include welding

Qualification of all welding procedures for low temperature carbon

Qualification of P1 Group 1 to P1 Group 2 materials is required in

When using impact tested materials with thickness less than

Qualification of welding procedures for sour service piping shall

A welding repair statement covering both shallow and full weld

Any revisions to welding documents shall be submitted for review

SPECIFICATION FOR WELDING, PWHT & NDE OF PIPING

Out Of Country (Tengiz) Work

SUPPLIER/ CONTRACTOR shall submit separate WPS, with their

SUPPLIER/ CONTRACTOR standard WPS/WPQR forms are

The SUPPLIER/ CONTRACTOR shall provide a summary chart

The SUPPLIER\ CONTRACTOR is responsible for the submittal of

In Country (Tengiz) Work

CONTRACTOR shall submit separate WPS, with their appropriate

CONTRACTOR shall provide a summary chart listing the

New procedures shall be qualified in accordance with this

SPECIFICATION FOR WELDING, PWHT & NDE OF PIPING

All welders shall be currently qualified to ASME IX.

For sour service piping all welders shall be qualified to a TCO

Out Of Country (Tengiz) Work

The SUPPLIER \ CONTRACTOR welder qualification records shall

In Country (Tengiz) Work By Contractor Or Sub-Contractors

All CONTRACTOR and Subcontractor welders shall be tested at

SPECIFICATION FOR WELDING, PWHT & NDE OF PIPING

PREPARATION OF MATERIALS FOR WELDING

All welding preparation details are to be in accordance with approved

Galvanized pipe shall be cut by cold sawing, grinding or machining only.

All edges shall be accurate to design requirement with a smooth, even,

Only stainless steel wire brushes shall be used on stainless steel.

Inside diameters at the end of components to be joined shall be aligned within

SPECIFICATION FOR WELDING, PWHT & NDE OF PIPING

Shielded Metal Arc Welding (SMAW)

Submerged Arc Welding

Specific Welding Process Limits

Use of cellulosic electrodes is permitted for root passes