AGPP - Amursky Gas Processing Plant Construction Project

Проектный офис по строительству Амурского ГПЗ

Rev No.
NIPIgas document № / Номер документа НИПИгаз This field Page / Стр
РЕД. №
should be
General Contractor Doc No empty A
Linde issue /
Linde document № / Номер документа Linde 01/14
Рев. Linde:

0PEDA03710-(1-40)-T-SV 4121.004 (EN) 1.0

Inspection and test plan ACHE EN

20130516

Comments: Dpt.: Date:

1 END 31. May 2017
NIPIgazpererabotka, JSC Name: Elena Gromykhalova

АО «НИПИгазпереработка»

Inspection and test plan ACHE

1-40-41 EA-001

Contractor information / Информация о подрядчике

Contractor /
Linde AG
Подрядчик
Contractor Project Number /
2110BCJN
Номер проекта подрядчика

Contractor Project Code (if applicable) /

Amur_GPP_01
Код проекта подрядчика (если применимо)

Contractor status (Linde Status Gate / if applicable) /

Внутренний статус подрядчика -
(Позиция статуса Линде / если применимо)

Partner, Vendor information / Контрагент, поставщик

Partner, Vendor information -
Информация о контрагенте, поставщике

Partner, Vendor document number and Rev No. /

21807 A01 0075 A01
Номер документа контрагента, поставщика/ РЕД. №

Revision Reason for Issue Date Originator Checked by Approved by

Редакция Основание для Дата Подготовлено Проверено Согласовано
выпуска
A IFR 11/05/2017 JM KOPEC Level 3 JM KOPEC Level 3 O LE BIHAN

The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization are prohibited. Offenders will be held liable for the
payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.

Повторное воспроизведение, распространение и использование этого документа, также как и передача его содержания другим лицам без предварительного разрешения запрещена. На
нарушителей возгалагается ответственность по уплате штрафов. Все права защищены в случае выдачи патента на изобретение, патента на полезную модель или на технологию.

It is necassary to
put personal stamp
here?
 AGPP - Amursky Gas Processing Plant Construction Project
Проектный офис по строительству Амурского ГПЗ
Rev No.
NIPIgas document № / Номер документа НИПИгаз Page / Стр
РЕД. №

General Contractor Doc No A

Linde issue /
Linde document № / Номер документа Linde
Рев. Linde: 02/14
0PEDA03710-(1-40)-T-SV 4121.004 (EN) 1.0

Inspection and test plan ACHE EN

Rev No. Location of Changes Brief Description of Change

Изм.№ Место изменений Краткое описание изменений

The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization are
prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.

Повторное воспроизведение, распространение и использование этого документа, также как и передача его содержания другим лицам без предварительного
разрешения запрещена. На нарушителей возгалагается ответственность по уплате штрафов. Все права защищены в случае выдачи патента на изобретение, патента
на полезную модель или на технологию.
 INSPECTION AND TEST PLAN ACHE
Kelvion Thermal Solutions S.A.S.
Number 21807 A01 0075 Rev 0
25, rue du Ranzai - 44300 NANTES - France
Job : 21807
Client KELVION
Date 11/05/2017 1-40-41 EA-001 A01
Item: Item
Description of activities
Activities Location
A DOCUMENT REVIEW KTSN
B PRE-INSPECTION MEETING KTSN
C Carbon Steel Header In Normal Service KTSN
D FINNED TUBE MANUFACTURING KTSN
E BUNDLE FRAME ( ref. Supplier ITP N° of supplier's document ) KTSN's supplier
F BUNDLE ASSEMBLY KTSN
G Steam coil KTSN
H STEEL STRUCTURE BY KTS SUPPLIER ( ref. Supplier ITP N° of supplier's document ) KTSN’s supplier
I MOTOR BY KTS SUPPLIER KTSN’s supplier
J FANS BY KTS SUPPLIER KTSN’s supplier
K VIBRATION SWITCHES BY KTS SUPPLIER KTSN’s supplier
L Belts by KTS Supplier KTSN’s supplier
M Final Inspection (FAT one bay of each equipment on steel structure without housing) Montoir de Bretagne
N Final Documentation KTSN
O Packing and marking inspection KTSN
Abbreviations used:
VT : Visual examination PQR : Procedure Qualification Record Type of joint:
Axx: Longitudinal seam / Bxx: Partition and Stiffener /
MT : Magnetic examination PWHT : Post Weld Heat Treatment Cxx: End Plate / Dxx: Flange to pipe seam / Exx: Nozzle
Liquid penetrant examination Welder's Performance Qualification Attachment seam / Fxx: Coupling - forged nozzle / Gxx:
PT : WPQ :
accessory attachment seam / Jxx: Stud / Kxx: Header
RT : Radiographic examination WPS : Welding Procedure Specification flange for cover / Lxx: Tube to tube sheet
UT : Ultrasonic examination HT : Hydrotesting

PA : Phased Array KTSN Kelvion Thermal Solutions Nantes

Page 3/14
 INSPECTION AND TEST PLAN ACHE
Kelvion Thermal Solutions S.A.S.
Number 21807 A01 0075 Rev 0
25, rue du Ranzai - 44300 NANTES - France
Job : 21807
Client KELVION
Date 11/05/2017 1-40-41 EA-001 A01
Item: Item
Description of activities

EXPLANATIONS

State any inspection / test activity which will be executed.

- In column "Inspection or test procedure &
For each project, inspections and tests will be adapted in accordance with the purchase order requirement.
specification reference" :
Indicate documents references with which inspections / tests have to be compliant.

- In column “ Acceptance criteria” : Indicate the acceptance criteria with which inspections / tests have to be compliant.

- In column “ Verifying document” : Indicate type of reports to be issued.

- In column “MDR ” : Indicate if the report is included in MDR yes (Y) or no (N)

M = Monitoring Inspection will take place during monitoring visit no notification will be issued

W = Witness Point : The point relevant party must be notified. The Manufacturer may proceed if relevant party will not be present.

The point of relevant party must be notified.

H = Hold Point :
The Manufacturer shall not proceed unless specifically instructed by the party requesting the hold point.
R = Document Review : Review of documents, reports and RT films, notification is not required
X = Kelvion or supplier Inspection : Inspection carried out by relevant party
-- = GC Inspection : Review documents in the workshop

General Contractor (GC) - JSC NIPIgaspererabotka

Contractor (C) - Linde AG, Linde Engineering Division
Sub-Contractor (SC) - PETON, Research institute of oil and gas
Supplier (KTNS) - Kelvion Thermal Solutions Nantes
Sub-supplier - any sub-supplier of KTNS
NB - notified body as per PED 2014/68/EU

Notification :
Kelvion will give a notification of 28 calendar days in advance for W and H , confirmation will be send 15 calendar days before inspection

Page 4/14
 INSPECTION AND TEST PLAN ACHE
Kelvion Thermal Solutions S.A.S.
Number 21807 A01 0075 Rev 0
25, rue du Ranzai - 44300 NANTES - France
Job : 21807
Date 11/05/2017 Client Item: 1-40-41 EA-001 KELVION Item A01
Inspection or test 1 6
Module

2 3 4 5
Step

Description procedure & specification Acceptance criteria Verifying document MDR Sub NB
KTSN Peton Linde GC
reference Supplier

A DOCUMENT REVIEW KTS Nantes

EN 13445 GOST 52630-2012

GOSTR 52857-1 Data Sheet & ISO
Design drawings and calculations note for Bundle Drawings and calculation
1 EN ISO 13706 137060 CUTR 032-2013 1 Linde Y _ X R R -- _
Hazard Category of vessel 1 notes
mechanical Data sheet & AA-(1-40)-
B-DE 4121

EN 13445 GOST 52630-2012

Design drawings and calculations note for Steam GOSTR 52857-1 Data Sheet & ISO
Drawings and calculation
2 Coil EN ISO 13706 137060 CUTR 032-2013 1 Linde Y _ X R R -- R
mechanical Data sheet & AA-(1-40)-
notes
Hazard Category of vessel 3
B-DE 4121

Welding Book
3 Review of WPS's and PQR's for headers EN 13445 Y _ X R R -- R
21807 001 0060
Review of WPS's and PQR's for tube to Welding Book
4 EN 13445 Y _ X R R -- R
tubesheet 21807 001 0060
Review of WPS's and PQR's for steam Welding Book
5 EN 13445 Y _ X R R -- R
coil 21807 001 0064
EN 13445-4 §10 PWHT procedure
6 Review of PWHT procedure Y _ X R R -- _
AA(GE-0)T-SA 1001 §5.3.4 21807 001 0067
WPQ + Welder List
Review of welder's performance
7 WPQ EN 13445 Qualifications available Y (List) _ X _ _ -- R
qualification (WPQ)
at Kelvion premises

Coating, painting
Review of coating procedure
procedure ACHE all
8 Painting, Pickling, Galvanising, - AA(GE-0)-T-SS 2301 Y _ X R R -- _
TAGS (protection sheet)
Preservation
21807 001 0030

21807 001 0072

EN 13445 21807 001 0073
9 Review of NDE procedures (RT, UT, MT, PT) - Y _ X R R -- _
GOST R 52630-2012 21807 001 0071
21807 001 0074

NDE List / Qualifications

10 Review of NDE qualifications - ISO 9712 (EN 473) available at Kelvion Y (List) _ X _ _ -- R
premises

B PRE-INSPECTION MEETING in KTS Nantes PO - MoM - H H H H _

Page 5/14
 INSPECTION AND TEST PLAN ACHE
Kelvion Thermal Solutions S.A.S.
Number 21807 A01 0075 Rev 0
25, rue du Ranzai - 44300 NANTES - France
Job : 21807
Date 11/05/2017 Client Item: 1-40-41 EA-001 KELVION Item A01
Inspection or test 1
Module

Step

2 3 4 5 6
Description procedure & specification Acceptance criteria Verifying document MDR Sub
KTSN Peton Linde GC NB
reference Supplier

C Carbon Steel Header In Normal Service KTS Nantes

Kelvion purchasing
Incoming Inspection + 3.1 certificates EN
1 EN 13445 specification Y _ X M _ --
Review of Mill certificates for pressure parts 10204 + UT Report
NF EN 10160
VT examination on weld edge preparation of VT procedure
2 100% EN 13445-5 §6.4.2 - N _ X M _
longitudinal welds Axx Internal procedure
EN 13445 Marking statement &
Visual examination of edges and fit-ups of longitudinal VT procedure
3 Welding Book Inspection and test Y _ X M _
joints Axx & partitions/stiffener Bxx Internal procedure
21807 001 0060 status
EN 13445
Visual examination during welding on welds VT procedure
4 Welding Book - N _ X M _
longitudinal joints Axx- partitions/stiffener Bxx Internal procedure
21807 001 0060
EN 13445
Examination during welding on Production weld VT procedure
5 Welding Book - N _ X M _
coupon Internal procedure
21807 001 0060
21807 001 0071
6 Production Test Take off & NDT 21807 001 0072 EN 13445 & T-SA 1001 Report Y _ X M _ --
21807 001 0060

7 Drilling of plug sheet and tube sheet Bundles & headers drawings Compliance with drawing - N _ X M _

VT examination on weld edge preparation of VT procedure

8 100% EN 13445-5 §6.4.2 - N _ X M _
end plate Cxx Internal procedure

VT examination for lamination of nozzle VT procedure

9 100% EN 13445-5 §6.4.2 - N _ X M _
openings Exx Internal procedure

EN 13445 Marking statement &

Visual examination of edges and fit-ups on end plates VT procedure
10 Welding Book Inspection and test Y _ X M _
welds Cxx Internal procedure
21807 001 0060 status
EN 13445
Visual examination during welding on end plates VT procedure
11 Welding Book - N _ X M _
welds Cxx Internal procedure
21807 001 0060
Visual examination of edges and fit-ups on Nozzle or EN 13445 Marking statement &
VT procedure
12 Forged Exx & Vent/Drain Fxx to top and bottom Welding Book Inspection and test Y _ X M _
Internal procedure
plates 21807 001 0060 status

Visual examination during welding on Nozzle or EN 13445

VT procedure
13 Forged Exx & Vent/Drain Fxx to top and bottom Welding Book - Y _ X M _
Internal procedure
plates 21807 001 0060

Page 6/14
NA
 INSPECTION AND TEST PLAN ACHE
Kelvion Thermal Solutions S.A.S.
Number 21807 A01 0075 Rev 0
25, rue du Ranzai - 44300 NANTES - France
Job : 21807
Date 11/05/2017 Client Item: 1-40-41 EA-001 KELVION Item A01
Inspection or test 1
Module

Step

2 3 4 5 6
Description procedure & specification Acceptance criteria Verifying document MDR Sub
KTSN Peton Linde GC NB
reference Supplier
Welding of sliding plates & stop headers (Gxx) to top EN 13445 Marking statement &
VT procedure
14 & bottom plates & visual examination of completed Welding Book Inspection and test N _ X M _ --
Internal procedure
welds 21807 001 0060 status NA

VT procedure
Visual Examination of completed welds and Internal procedure EN 13445-5 (additional
15 - N _ X W W W
workmanship EN 13445 / Headers requirement to IS0 5817:2007)
Drawings
PWHT procedure
21807 001 0067 PWHT procedure PWHT charts
16 PWHT Y _ X M _ --
Welding Book 21807 001 0067 Registration Curves
21807 001 0060
VT procedure
Visual Examination of completed welds and Internal procedure EN 13445-5 (additional
17 VT Report Y _ X M _ --
workmanship EN 13445 / Headers requirement to IS0 5817:2007)
Drawings
VT & UT procedure
VT - UT examination
18 100% 21807 001 0072 EN 13445 & T-SA 1001 VT- UT Report Y _ X M _ --
on longitudinal welds Axx
Internal procedure
VT & UT procedure
21807 001 0072
19 VT-UT examination end plate Cxx 100% Internal procedure EN 13445 & T-SA 1001 UT Report Y _ X M _ --
Welding book
21807 001 0060
MT procedure
21807 001 0073
20 VT-WFMT examination Exx; Fxx; Gxx 10% Internal procedure EN 13445 & T-SA 1001 MT Report Y _ X M _ --
Welding book
21807 001 0060
Welding Book Welding Book
21 Mechanical test on the Production Weld Coupon Report Y _ X M _ --
21807 001 0060 21807 001 0060
Hardness test on production welds after PWHT on
longitudinal Axx joint - end Cxx & Forged Exx (> KTS internal hardness test
22 HB≤ 225 On weld and HAZ Report Y _ X M _ --
2NPS) specification

Page 7/14
 INSPECTION AND TEST PLAN ACHE
Kelvion Thermal Solutions S.A.S.
Number 21807 A01 0075 Rev 0
25, rue du Ranzai - 44300 NANTES - France
Job : 21807
Date 11/05/2017 Client Item: 1-40-41 EA-001 KELVION Item A01
Inspection or test 1
Module

Step

2 3 4 5 6
Description procedure & specification Acceptance criteria Verifying document MDR Sub
KTSN Peton Linde GC NB
reference Supplier

Protection aspect check:

Final coating for Tubesheet
Qualification of painter ACQPA or equivalent
AA(GE-0)-T-SS 2301
Surface Preparation
Climatic condition
23 21807 001 0030 Testing §8.2 Internal record Y AR X M _
Inspection during coating application
Inspection ACQPA 2 / FROSIO 2 / NACE 1 or
equivalent
DFT examination
Final coating aspect

D FINNED TUBE MANUFACTURING KTS Nantes

Incoming inspection + Review of mill certificates for Kelvion purchasing 3.1 certificates EN
1 EN 10204 Y _ X M _ --
base tube specification 10204
NA
2 Visual & dimensional check of finned tube Internal procedure Kelvion Bundle frame drawing Internal log sheet N _ X M _

E BUNDLE FRAME ( ref. Supplier ITP N° of supplier's document )

3.1 type certificate EN
Kelvion purchasing
1 Incoming inspection + Review of material certificates EN 10204 10204 for lifting lug Y X R _ _ --
specification
& 2.2 for the frame
Visual inspection of welds before Supplier Welding Book & VT
2 100% Applicable WPS VT Report Y X R _ _
galvanizing procedure

3 Visual and dimensional check of frames 100% Applicable drawings Applicable drawings Dimensional Report Y X R _ _ NA

MT examination on lifting lugs welds before

4 100% sub supplier procedure No longitudinal defects MT report Y X R _ _
protection

sub supplier procedure Measurement & visual

5 Protection check : galvanizing ISO 1461 Y X R _ _
21807 001 0030 report

Page 8/14
 INSPECTION AND TEST PLAN ACHE
Kelvion Thermal Solutions S.A.S.
Number 21807 A01 0075 Rev 0
25, rue du Ranzai - 44300 NANTES - France
Job : 21807
Date 11/05/2017 Client Item: 1-40-41 EA-001 KELVION Item A01
Inspection or test 1
Module

Step

2 3 4 5 6
Description procedure & specification Acceptance criteria Verifying document MDR Sub
KTSN Peton Linde GC NB
reference Supplier

F BUNDLE ASSEMBLY KTS Nantes

Dimensional check of bundle, tube slope, tubesheet
1 Bundles & headers drawings Bundles & headers drawings Internal log sheet N _ X M _
drillings

Bundle drawing; no oil grease

Visual examination of surface cleanliness and fit-up of VT procedure
2 and other contamination Internal log sheet N _ X M _
tube to tube sheet joints (Lxx) Internal procedure
21807 001 0060

EN 13445
VT procedure
3 Tube to tube sheet strength weld & Visual inspection Welding Book Internal log sheet N _ X W W
Internal procedure
21807 001 0060
PT procedure
4 VT-PT examination tube to tube sheet Lxx 100% 21807 001 0074 EN 13445 & T-SA 1001 PT report Y _ X M _ --
Internal procedure

5 Gas leak test (bubble test) @ 1 bar Internal procedure Kelvion EN 1593 Air leak Report Y _ X W W W

Kelvion internal expanding Kelvion internal expanding

6 Light expansion Expansion report Y _ X M _ --
procedure procedure
No material or dimensional
7 Internal and external inspection EN 13445-5 § 6 Report Y _ X W W W
defects
NA
8 Check installation of turbulator Kelvion internal procedure Kelvion internal procedure Internal log sheet N _ X M _

9 Visual & Dimensional examination Bundles drawings Compliance with drawings Report Y _ X M _ --

Hydrostatic test for bundles EN 13445 §10.2.3 Report

Internal procedure and
10 clean water of potable water quality; chloride ppm ≤ 1hour & Y _ X W W W
drawings
50 mg/l No leak, no deformation water analysis
Name plate copy
included into MDDB
11 Nameplate copy after stamping attached on vessel Name plate drawing Name plate drawing Y _ X M _ --
QC marking on
nameplate
Spec LS 148-05
12 Draining and drying Check of internal cleanliness. Internal procedure Kelvion Report Y _ X M _ --
Dew point minus 10°C

Spec LS 148-05
13 Internal protection : N2 filling + warning label Internal procedure Kelvion Preservation certificate Y _ X M _ --
0,3 bar Gage dry nitrogen

Final Protection aspect check of bundle

14 Touch up of painting if necessary 21807 001 0030 Acceptance sheet Y AR X W W W
Final coating for headers

Page 9/14
 INSPECTION AND TEST PLAN ACHE
Kelvion Thermal Solutions S.A.S.
Number 21807 A01 0075 Rev 0
25, rue du Ranzai - 44300 NANTES - France
Job : 21807
Date 11/05/2017 Client Item: 1-40-41 EA-001 KELVION Item A01
Inspection or test 1
Module

Step

2 3 4 5 6
Description procedure & specification Acceptance criteria Verifying document MDR Sub
KTSN Peton Linde GC NB
reference Supplier

G Steam coil
G1 HEADER PIPES by KTS Nantes

Incoming Inspection + Kelvion purchasing

1 EN10204 3.1 type certificates Y _ X M _ --
Review of Mill certificates for pressure parts specifiication

EN 13445 ‘’Marking statement &

Visual examination of edges and fit-up of end joint
2 Applicable WPS Welding Book Inspection and Test Y _ X M _
(Cxx)
21807 001 0064 Status ’’
EN 13445
Welding of end (Cxx) joint and visual examination of Welding Book
3 Welding Book - N _ X M _
completed welds 21807 001 0064
21807 001 0064

VT & UT procedure EN 13445

4 VT-UT examination of End plate Cxx 100% 21807 001 0072 Welding Book UT Report Y _ X M _
Internal procedure 21807 001 0064

EN 13445 ‘’Marking statement &

Visual examination of edges and fit-up of flange to
5 Applicable WPS Welding Book Inspection and Test Y _ X M _
nozzle joint (Dxx)
21807 001 0064 Status ’’
EN 13445
Welding of flange to nozzle (Dxx) joint and visual Welding Book
6 Welding Book - N _ X M _
examination of completed welds 21807 001 0064
21807 001 0064
PT or MT procedure EN 13445
WFMT or PT examination on flange to
7 10% 21807 001 0074 Welding Book PT or MT Report Y _ X M _
nozzle welds (Dxx)
21807 001 0073 21807 001 0064 NA
EN 13445 ‘’Marking statement &
Visual examination of edges and fit-up of nozzle joint
8 Applicable WPS Welding Book Inspection and Test Y _ X M _
(Exx)
21807 001 0064 Status ’’
EN 13445
Welding of nozzle (Exx) joint and visual examination Welding Book
9 Welding Book - N _ X M _
of completed welds 21807 001 0064
21807 001 0064
PT or MT procedure EN 13445
WFMT or PT examination on nozzle joint
10 10% 21807 001 0074 Welding Book PT or MT Report Y _ X M _
(Exx)
21807 001 0073 21807 001 0064
Visual and dimensional inspection of steam coil / ‘’Marking statement &
11 conformity to the drawings VT procedure EN 13445 & steam coil drawing Inspection and Test Y _ X M _
Checking of marking and traceability Status ’’

Page 10/14
 NA

INSPECTION AND TEST PLAN ACHE

Kelvion Thermal Solutions S.A.S.
Number 21807 A01 0075 Rev 0
25, rue du Ranzai - 44300 NANTES - France
Job : 21807
Date 11/05/2017 Client Item: 1-40-41 EA-001 KELVION Item A01
Inspection or test 1
Module

Step

2 3 4 5 6
Description procedure & specification Acceptance criteria Verifying document MDR Sub
KTSN Peton Linde GC NB
reference Supplier

Protection aspect check:

Qualification of painter ACQPA or equivalent
Surface Preparation
AA(GE-0)-T-SS 2301
Climatic condition
Testing §8.2
12 Inspection during coating application 21807 001 0030 Internal record Y X R M _
sample of report §10
Inspection ACQPA 2 / FROSIO 2 / NACE 1 or
equivalent
DFT examination
Final coating aspect

G2 FINNED TUBES by KTS Nantes

Incoming inspection + Review of mill certificates for Kelvion purchasing
1 EN 10204 3.1 type certificate Y _ X M _ --
base tube specification
NA
2 Visual & dimensional check of finned tubes Internal procedure Kelvion Bundle drawing Internal log sheet N _ X M _

G3 Side Frame by KTS Supplier ( ref. Supplier ITP N° of supplier's document )

Kelvion purchasing
1 Review of material certificates EN 10204 2.2 for the frame Y X R _ _ --
specification
Applicable WPS + Applicable
2 Visual inspection of welds before galvanizing Supplier welding book VT Report Y X R _ _
standard NA
3 Visual and dimensional check of frames Applicable drawings Applicable drawings Dimensional Report Y X R _ _

4 Protection aspect check: galvanizing of side frames sub supplier procedure sub supplier procedure Protection report Y X R _ _

G4 Steam Coil Assembly by KTS Nantes

1 Steam Coil assembly check Steam Coil drawing Compliance with drawings Internal log sheet N _ X M _

VT procedure & EN 13445

Welding of tubes to header pipe (Lxx) & visual
2 Welding book Welding Book VT report Y _ X M _
inspection
21807 001 0064 21807 001 0064
EN 13445
PT examination on tubes to header pipe PT procedure
3 10% Welding Book PT Report Y _ X M _
(Lxx) 21807 001 0074
21807 001 0064
Visual and dimensional inspection of steam coil / Compliance drawing & EN
3 Steam Coil drawing Dimensional report Y
conformity to the drawing 13445 NA
_ X W W W
Hydrotest specification No leakage nor deformation
4 Hydrostatic test for steam coils HT Report Y
KTS Specification 1 hour

Page 11/14
 INSPECTION AND TEST PLAN ACHE
Kelvion Thermal Solutions S.A.S.
Number 21807 A01 0075 Rev 0
25, rue du Ranzai - 44300 NANTES - France
Job : 21807
Date 11/05/2017 Client Item: 1-40-41 EA-001 KELVION Item A01
Inspection or test 1
Module

NA
Step

2 3 4 5 6
Description procedure & specification Acceptance criteria Verifying document MDR Sub
KTSN Peton Linde GC NB
reference Supplier

5 Nameplate copy Nameplate drawings - Nameplates copies Y _ X M _

Draining and drying of steam coils - Check of internal Cleaning and drying
6 Internal procedure Kelvion Without any foreign matter Y _ X M _
cleanliness – N2 filling + warning labels control report
Coating, painting procedure
Final Protection aspect check of bundle AA(GE-0)-T-SS 2301
ACHE all TAGS (protection
7 Touch up of painting if necessary Acceptance Sheet Y X R M _
sheet)
Final coating for headers sample of report §10
21807 001 0030

H STEEL STRUCTURE BY KTS SUPPLIER ( ref. Supplier ITP N° of supplier's document )

Shop Trial Assembly @ sub supplier
1 Applicable drawings Compliance with drawings Trial assembly report Y X H W* W* W* NA

* Notification only for the very first structure out of all PO's
I MOTOR BY KTS SUPPLIER
1 Routine test IEC standard IEC 60034 routine test report Y X R _ _
NA
2 Visual examination KTS PO KTS PO Internal report N X W _ _

J FANS BY KTS SUPPLIER

1 Balancing certificate ISO 1940 G 6.3 Balancing certificates Y X R _ _

NA
Visual & dimensional
2 Visual, dimensional & marking inspection KTS PO KTS PO Y X W _ _
report

K VIBRATION SWITCHES BY KTS SUPPLIER

Conformance
1 Review of conformance certificates Apllicable Standard - Y X R _ _ NA
Certificate

L Belts by KTS Supplier

1 Review of belt certifiate operating @-52°C Apllicable Standard Apllicable Standard Belt Certificate Y X R _ _ NA

Page 12/14
 INSPECTION AND TEST PLAN ACHE
Kelvion Thermal Solutions S.A.S.
Number 21807 A01 0075 Rev 0
25, rue du Ranzai - 44300 NANTES - France
Job : 21807
Date 11/05/2017 Client Item: 1-40-41 EA-001 KELVION Item A01
Inspection or test 1
Module

Step

2 3 4 5 6
Description procedure & specification Acceptance criteria Verifying document MDR Sub
KTSN Peton Linde GC NB
reference Supplier

M Final Inspection (FAT one bay of each equipment on steel structure without housing)

ISO 13706 & Dimensional inspection

1 Assembly check of steel structure - Y - X
Applicable drawing report

Check of fan/hub/blades assembly

ISO 13706 &
2 Check of fan shaft & bearing assembly - FAT report Y - X
Applicable drawing
Check of fan tip clearance

Set the fan pitch for required operating angle for

3 21807 001 0058 ISO 13706 FAT report Y - X
balance test. Fan blade pitch angle check.

Run the motor and fan at the design capacity, H H W

4 checking and recording the voltage, amperage, and 21807 001 0058 ISO 13706 FAT report Y - X NA
vibration levels & absorbed power & vibration switch

5 Air Flow check 21807 001 0058 ISO 13706 FAT report Y - X

FAT report &

21807 001 0058 Vendor Noise data
6 Noise check ISO 9614-1 & ISO 9614-2 Y - X
LS 910-01 Sheet AA (HG-0) S-DN
1509

7 Check Marking Nameplate drawing & AA (GE-0) T-SA1001 § 5.8 - N _ X R R

Inspection Release
8 Close of all NCR's Purchase Order Y _ X R R --
Note

N Final Documentation
T-SA 1001
Technical Passports N
T-SA 1001 T-SV 1002
1 Final Documentation & _ X R R -- NA
T-SV 1002 Certification Matrix
MDR Y
21807 001 0188

O Packing and marking inspection

1 Packing and marking -preparation for shipment AA(GE-0)-K-BX1002.001 To be clarified Packing list N _ X H H NA

Page 13/14
 INSPECTION AND TEST PLAN ACHE
Kelvion Thermal Solutions S.A.S.
Number 21807 A01 0075 Rev 0
25, rue du Ranzai - 44300 NANTES - France
Job : 21807
Client KELVION
Date 11/05/2017 1-40-41 EA-001 A01
Item: Item
List of documentation
Kelvion doc. N° Linde/Peton Document N° Location
21807 003 0030 0PEDA03710-(1-40)-T-PX 4000.001 Coating, painting procedure ACHE
21807 003 0058 0PEDA03730-(1-40)-B-RT 4000.001 Final acceptance test (FAT) specification/procedure and report ACHE (RIT procedure)
21807 003 0060 0PEDA03730-(1-40)-T-SV 4000.001 WPS/PQR ACHE Carbon Steel Process Bundle
21807 003 0064 0PEDA03730-(1-40)-T-SV 4000.003 WPS/PQR ACHE Carbon Steel Steam coil
21807 003 0067 0PEDA03730-(1-40)-T-PE 4000.005 PWHT procedure ACHE (Process headers)
21807 003 0071 0PEDA03730-(1-40)-T-PE 4000.001 Radiographic test procedure ACHE
21807 003 0072 0PEDA03730-(1-40)-T-PE 4000.002 Ultrasonic test procedure ACHE
21807 003 0073 0PEDA03730-(1-40)-T-PE 4000.003 Magnetic particule inspection procedure ACHE
21807 003 0074 0PEDA03730-(1-40)-T-PE 4000.004 Die penetrant test procedure ACHE
21807 003 0086
CTLDIM001 Kelvion internal VT procedure
CTLHB001 Kelvion internal hardness test specification

TUBCTL003
(extruded)
Kelvion internal procedure to check finned tube
TUBCTL004
(embedded)
CTLHT002 Kelvion internal gas leak test procedure
CTLHT001 Kelvion internal procedure for hydrotest
MTGFPF15 Kelvion internal procedure for draining & drying
MTGFPF14 Kelvion internal procedure for N2 filling

Page 14/14