MERLO S.P.A.

INDUSTRIA METALMECCANICA
12020 S. Defendente di Cervasca (CN) - ITALY
Tel. +39 0171614111 - Fax +39 0171614100
www.merlo.com - info@merlo.com
www.merlo.ru

ROTO 40.25 MCSS

.

.

.
.
:
198260 -,
. , 1, 1
.: (812) 438-49-93
: (812) 438-49-94

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MERLIN.................................. 9
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(4)..........................................................................................16
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7-6

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MAIN MENU
OPERATING MENU
ATTACHMENT MENU
ATTACHMENT MENU
GENERAL CHECK MENU
WARNING LIGHT CHECK
SCREEN CONTROL MENU
CHECK UP MENU
ROUTINE MAINTENANCE MENU

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7
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(S1) (Main Menu) (General Check

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7 - 10

7
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7 - 12

7
(OPERATING MEN)
"MENU" (MAIN MENU),
(OPERATING MENU).
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(H1) / ( )
(I1) / ( )
(L1) / ( )
(O1)
(M1) / Button to activate/deactivate
attachments calibration reset
(P1)
(R1)
(R2) ("MAIN MENU")

7 - 13

(131)
(132)
(133)
(134)
(135)
(136)
(137)
(138)
(139)
(140)
(141)
(142)
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7 - 14

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7 - 15

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7 - 16

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7 - 17

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7 - 22

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7 - 23

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7 - 24

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7 - 25

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7 - 26

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7 - 27

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Merlin
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7 - 28

"G"
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7 - 29

"AUX 1", "AUX 2 AUX 3",

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"AUX1", "AUX2", "AUX3" , :
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!!!
Merlo .

7 - 30

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7 - 31

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7 - 32

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7 - 33

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7 - 34

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7 - 35

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7 - 36

.......................................................................................................................................2
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...............................................................................................................................5
...............................................................................................................................................8
.................................................................................................................................................9
.....................................................................................................................................................10
........11
..................................................................................................................14
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8-1

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RESET
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.

8-4

MERLIN ,
.

214-215 217 220-221

196-246-247

209

250

18-223-225
226-227

228-237-248

198202

203

244253

5-6-8-164
165-166-168
169-174-175

UAE

0-1-2-3-4-9-13-14-15-17-19-2021-22-23-24-25-26-27-28-29-3031
240267

UCM

8-5

242276

UGS

7
176183

UPD

216-218-219-220-221

227

12-16-170-172-178-205-206-249250-251

229

204

203
251281

197

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192-194

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210-211
3279
130-138-146-154-161-163-184186-188-190-230
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8-6

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136-137-139-140-144-145-147148-152-153-155-156-160-162185-187-189-191-231-232
235283

193-195

( )

208

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212-213

( )

222-234

236

MULTIDROM

239

285

UGS

286

287

8-7

"R" "S1" :
(91)
(92)
(95)
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(116)
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8 - 10

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8 - 12

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8 - 13

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8 - 14

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8 - 15

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8 - 16

MERLIN
,

.

,

.

, 3
.
,

.
,

E (EXIT - ).


Contact service
center for
periodic service
Release park brake and
return forward/reverse
selector to neutral position
Steering control
Put forward/reverse
selector to neutral position
Parking brake
Transfer control to
CABIN (blue selector)
Stabilizer control
Fully lower and
retract boom and
centralize turret
Stabilizer control
Put forward/rewerse
selector in
neutrall position
Stabilizer control
Enable hydraulic
movements
(red selector)
Stabilizer control
Transfer control to
CABIN (blue selector)

( 229)
.

.
.
.
,
() .

.
.
.

.
.
()
.
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()
.

8 - 17

Suspencion control
Fully lower and
retract boom and
centralize turret
Suspencion control
Transfer control to
CABIN (blue selector)
Suspencion control
Return machine
onto wheels
Put forward/reverse
selector in
neutral position
Put F/R selector
in neutral position
or transfer controls
to CAB (blue selector)
Put F/R selector
in neutral position
Enable hydraulic
movements (red selec.)
Starting not enabled
Switch off system
to start engine
Machine weight
outside limits
Repeat stabilizing
procedure
*** ERR 54 ***
Check emergency stop
buttons in cab and
on rear of turret
*** ERR 209 ***
Check plug socket on
boom head and control
source in cab (blue)
Radio control
not enabled.
Check control source
Platform
not enabled.
Check control source
Return machine onto
wheels and check
that stabilizers are
fully retracted
Remove load from boom
before stabilizing
*** ERR 284 ***
Attachment overload
Sensor check plug/
socket on boom head
Repeat stabilizing
procedure and check
all stabilizers are
fully retracted

.

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( 204)
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( 284).
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8 - 18

"S2" Merlin.
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"S2".
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-

"A" , "B"

"OK"
"A"
"EXIT" ()

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,
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!
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Merlin (.
" ".

8 - 19

, :
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( 600 )
( 600 )
( 1500 )
( 1500 )
( 2000 4000
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8 - 20

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8 - 21

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8 - 22

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8 - 23

Merlin
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"H1" :

"H1"
:
.

8 - 24

-

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!
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; "A"
4

"H1"

!
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; ""
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"I1" :

" I1"
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8 - 25

-
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;
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8 - 26

!
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8 - 27

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8 - 28

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8 - 29

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8 - 30

9 MERLIN

..2
..................................................................................................................................................................3
......................................................................................................................................3
................................................................................................................................................4

9-1

9 MERLIN

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"SETUP" () .

.
.

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(F1)
(G1) (LAMP TEST)

9-2

9 MERLIN

"CHECK UP" () (E1)

(CONTROL MENU).
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:
(36)
(37)
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"NOW" =
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9-3

9 MERLIN

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(B2) "-"

.

(C2)
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9-4

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(F1).

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(B2) "-"
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.
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9-5

9 MERLIN

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(M2) "-"
.
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.

(E2) "H+" ( 00 24)
(F2) "M+" ( 00 59).

(G2) "D+" ( 01 31)
(H2) "M+" ( 01 12)
(I2) "Y+" ( 00 99).
( )
(O2) : "ITA" , "ENG"
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9-6

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10 - 1

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UNIVIS N32

400= 34,9 c St
ISO 3448 = 32

.

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(0, +40 )

ESSO
CAZAR K2

VISCOL
Signal-movibiack 300

()

SPECIAL GREASE MGB

()

ATE

A.S.T.M.:
280 /10
,

A.S.T.M.:
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(-15, +30 )

ESSO
CAZAR K2

,
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, ,
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10 - 2

10 - -

10 - 3

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229
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11 - 1

11

:
(D1) (GENERAL CHECK MENU).
.
(I2) (L2)
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(E2) "EXIT".

!!!
, ,
.

11 - 2

11

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30 ,
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11 - 3

11

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70
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11 - 4

12

..........................................................2
................................................................................................................................3
................................................................................................................4

12 - 1

12

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12 - 2

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12 - 3

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12 - 4

12

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50
500
1000 1500

.
6.

Gear box oil

()

12 - 5

.
12
.

12

(126)
500, 1000 1500

"MERLIN"
"229".


"MERLIN"
.
:
- (D1)
(GENERAL CHECK MENU).
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.

,
.
(C2)
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,

(I2) (L2)
"229".
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("GENERAL
CHECK MENU").
!!!
(I2) (L2)

:
100
500
500 + 1000 , 1000
500 + 1000 + 1500 , 1500

12 - 6

12

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500 .
(2)

1500 ( ).

(B2)
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,

(I2) (L2)
"229".

12 - 7

12

(I2) (L2)

.
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("MAIN MENU").

12 - 8

13 10

13 - 1

13 10

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13 - 2

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13 - 3

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13 - 4

14 50

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14 - 1

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14 - 2

14 50

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14 - 3

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14 - 5

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15 - 7

23

..................................................................................................................................................................2
, MERLO..........................................................3
...........................................................................................................................4
..................................................................................................11
.................................................................................................................................11
...................................................................................................................................11
......................................................12
.............................................................14
......................................................................................................14
, ....................15
..................................................................................................21

23 - 1

23

MERLO,
, .
, .
.
/ .
, , .
.

MERLO S.p.A.
,
MERLO S.p.A., ,
.

!
, (
). ,
. ,
.

!
MERLO S.p.A. ,

23 - 2

23

,
MERLO S.p.A.

(CONCRETE SKIP)
( ) (CONCRETE MIXER)
(TELESCOPIC CRANE BOOM)
(REDUCED HEIGHT CRANE BOOM)
( ) (BRICKS HANDLER)
(FLY- JIB)
(FLY-JIB WITH WINCH)
FEM III (FORK FEM III)
(THIN FORK)
(STANDARD FORK)
(CRANE HOOK ON FORKS)
(CRANE HOOK ON CARRIAGE)
(MINI TOWER JIB)
SPACE (SPACE SYSTEM)
)
(AERIAL WORK PLATFORM WITH PANEL HANDLING DEVICE)
(SLEWING AND EXTENDABLE PLATFORM)
(FIXED WIDTH PLATFORM)
(SLEWING TUNELLING PLATFORM WITH ROOF)
(SLEWING PLATFORM)
(DOUBLE TIMBER CLAMP)
(FORK EXTENSION)
- (SIDE-SHIFT ON CARRIAGE)
(HYDRAULIC WINCH ON CARRIAGE)
(SIDE-SWING CARRIAGE)
(FLOATING-FORKS CARRIAGE)
FEM III (FEM III CARRIAGE)
(EXTRA WIDE CARRIAGE )

23 - 3

23

.
.
.

FEM

23 - 4

23

, ,
,
.

23 - 5

23

250 , 1200
( ).

23 - 6

23

23 - 7

23

23 - 8

23

( ) : 300 .

23 - 9

23

300 .

23 - 10

23

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23 - 11

23

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23 - 13

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23 - 14

23

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500
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23 - 15

23

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= 3000 .
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2
3
4
5
6

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0,8 P
0,7 P
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0,8 x 3000
0,7 x 3000
0,6 x 3000
0,5 x 3000

=
=
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=
=

23 - 16

2700
2400
2100
1800
1500

23

1 2.
A
. 1 = 3000 .
3000 ,
1 . 2.
B
. 1 = 2300 .
2300 ,
1, 2 3 . 2.
C
. 1 = 1700 .
1700 ,
1, 2, 3, 4 5 . 2.
D
. 1 D = 1150 .
1150 D,
. 2.

23 - 17

23

"1" .
"2".

:
A =
1000 .
B =
C = (
)
D =
E = (, ,
)
!

.
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1000 (. ). .

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23 - 18

23

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23 - 19

23

"I" .
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50 "M" ,
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23 - 20

23

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.)

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23 - 21

24 -

............................................................................................................................2
........................................................................................................................................................2
......................................................................................................................................3
................................................................................................................................................................3
.........................................................................................................................4
(J) ............................................5
............................................................................................................................................6
220 .................................................................................................................7

24 - 1

24

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24 - 3

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24 - 4

24 -

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"TELESCOPIC
BOOM
JOYSTICK
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:
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"2"
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24 - 5

24

:
-

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).
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(109),
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(); MERLIN,
(110),
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(D) (111) .
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"AUX1", "AUX2", "AUX3" :
- =
- =
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24 - 6

24 -

220

1) , (A B) .

24 - 7

24

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24 - 8

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24 - 9

24

.
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,
.

,
"S" "0".

24 - 10

24 -

24 - 11

24

24 - 12

25

This page has been left wilfully empty.

25 - 1

25

PART "A"

25 - 2

25

PART "A"
1
2
3
4
12
18
19
20
22
35
39
41
63
64
90
96
97
102
106
108
109
111
112
113
119

Suction line filter

Returns filter
Variable delivery pump
Diesel engine
Volume recovery valve
Power steering solenoid valve manifold
Steering rams
Vertical stabilizers solenoid valves manifold
Pressure gauge
Electrovalve enabling stabilizers
Electrovalve block for stabilizers
Pressure switch
Vertical stabilizers rams lock valves
Vertical stabilizers rams
Pressure check plug
Accumulator (100 bar)
Suspensions rams
Damping check valves
Accumulators (70 bar)
Suspensions rams lock valves
Rear suspension delivery manifold
Stabilizers arms solenoid valves manifold
Stabilizers arms rams lock valves
Stabilizers arms rams
Rotating hydraulic coupling

25 - 3

25

PART "B"

25 - 4

25

PART "B"
13
14
15
17
23
24
25
27
29
30
31
32
33
36
42
45
48
58
67
68
72
85
92
93
94
118
119

Slew reduction gear box

Slew lock valve
Damping check valve
Power steering
Main directional control valve
Telescoping ram lock valve
Lifting ram
Telescoping ram
Slew motor
Compensation valve
Compensation ram
Carriage ram lock valve
Carriage ram
Front quick couplings
Female quick coupling
Emergency electro-pump
Piloted opening lock valve
Cab inclination control panel
Tac-lock ram
Lifting ram lock valve
Cab lifting ram
Servo/brake
Steering pressure switch
Steering accumulator
Accumulator (50 bar)
Return line manifold
Rotating hydraulic coupling

25 - 5

26

26 - 1

26 -

4
5
6
7
9
10
11
60-
61-
83
84
86
88
89
90
103
104
105
125 .
126
127
128

26 - 2

22

:
-
- (Chassis)
- S.A.V.

22 - 1

22 - SERIAL NUMBERS

).

22 - 2

26

26 - 1

26 -

4
5
6
7
9
10
11
60-
61-
83
84
86
88
89
90
103
104
105
125 .
126
127
128

26 - 2

16 - 1000 12

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16 - 1

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16 - 3

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16 - 4

17 1500

17 - 1

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4)
5)
6)
7)

17 - 2

17 1500

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500 6 )
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17 - 3

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17 - 4

17 1500

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17 - 5

17 1500
4)

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C.
:
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= 5,3 .

17 - 6

17 1500

5)

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C.
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17 - 7

17 1500
6)

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() = 0,30 .
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:
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= 1,9

17 - 8

18

............................................................................................................................2
/ ..........................................................3
................................................................4
.............................................................................................................................5
.....................................................................................5
() ......................................................................................................5
...................................................................................................................................................6
................................................................................................6
.........................................................................................................................................7
...................................................................................................................................8
....................................................................................................................................9
...................................................................................................................................10

18 - 1

18

,
, .
.
.
.

()

10,9 (10)

()

5
6
8
10
12
14
16
18
20
22
24
27
30

5,9
9,8
24,6
48,1
84,4
133
206
285
402
540
697
1010
1370

(0,6)
(1)
(2,5)
(4,9)
(8,6)
(13,5)
(21)
(29)
(41)
(55)
(71)
(103)
(140)

7,9
13.8
34,4
67,8
118
187
290
398
570
765
980
1420
1926

(0,8)
(1,4)
(3,5)
(6,9)
(12)
(19)
(29,5)
(40,5)
(58)
(78)
(100)
(144)
(196)

9,8
16,7
40,2
81,5
142
226
348
476
677
914
1180
1705
2312

(1)
(1,7)
(4,1)
(8,3)
(14,5)
(23)
(35,5)
(48,5)
(69)
(93)
(120)
(173)
(235)

81
101
101,25
121,25
121,5
141,5
161,5
181,5
201,5
221,5
242
272
302

26,5
53,1
52,4
90,6
88,4
147
221
319
451
599
765
1130
1480

(2,7)
(5,4)
(5,3)
(9,2)
(9)
(15)
(22,5)
(32,5)
(46)
(61)
(78)
(115)
(151)

37,3
74,6
73,6
127
123
206
309
451
628
845
1080
1570
2080

(3,8)
(7,6)
(7,5)
(13)
(12,5)
(21)
(31,5)
(46)
(64)
(86)
(110)
(160)
(212)

44,2
89,6
88,4
153
147
246
373
540
755
1030
1275
1915
2500

(4,5)
(9,1)
(9)
(15,5)
(15)
(25)
(38)
(55)
(77)
(105)
(130)
(195)
(255)

8,8 (8G)

!!!

.

18 - 2

12,9 (12)
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18

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18 - 3

18

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18 - 4

18

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18 - 5

18

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18 - 6

18


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18 - 7

18

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18 - 8

18

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18

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18 - 10

18

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F2

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F3

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F4

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F5

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F6

15A

F7

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18 - 11

19

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19 - 1

19

,
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2

500
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19 - 2

19

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19 - 3

19

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19 - 4

19

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19 - 5

19

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19 - 6

19

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19 - 7

19

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19 - 8

19

a)
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19 - 9

"X",

19

c)
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19 - 10

19

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19 - 11

19

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19 - 12

20

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20 - 1

20

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20 - 2

20

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20 - 3

20

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20 - 4

20

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20 - 5

20

(
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20 - 6

21

86/662/
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(LpA), ( ).

[Leq(A)]

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80 dB(A)

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21 - 1

22

:
-
- (Chassis)
- S.A.V.

22 - 1

22 - SERIAL NUMBERS

).

22 - 2